1、 Preparation before debugging 1. Installation and alignment inspection: Ensure that the installation base of the reducer is flat and rigid enough. Use a laser centering instrument or dial gauge to calibrate the coaxiality of the motor and reducer, and the radial deviation is usually required to be ≤ 0.05mm. 2. Lubrication system confirmation: Check whether the model (such as ISO VG 220 or
1、 Preparation before adjustment 1. Basic inspection: Ensure that the strength of the installed foundation (such as concrete) meets the standard and the surface is smooth. The requirement for the levelness of the basic installation surface is usually high, for example, the error needs to be controlled within 0.04mm/m to 0.1mm/m. 2. Tool preparation: Prepare calibrated and qualified precision
1、 Analysis of the Failure Causes of Roller Press Reducer Bearings 1. Load exceeding the standard and fluctuating impact Roller press is a low-speed, high load equipment. In actual operation, due to the mixing of foreign objects in materials, uneven feeding, and uneven unevenness caused by long-term operation of the roller surface, the reducer inevitably experiences overloading, jamming, and
The water and oil leakage faults of the roller press reducer are usually caused by multiple factors such as equipment structural design defects, seal failure, abnormal internal pressure, and harsh working conditions. To thoroughly solve this problem, it is necessary to investigate the root cause and implement systematic corrective measures. 1、 Root cause of water seepage fault and rectification
1. The transmission is extremely smooth, significantly reducing vibration and noise The tooth profile of helical gears is spiral and progressive during the meshing process. The contact wire starts from the tooth end, gradually extends to the entire tooth width, and then slowly exits. This gradual bonding method, similar to a zipper, completely avoids the hard collision caused by the instantaneo
1、 Daily inspection adjustment (daily/shift) Daily inspections should focus on "waterproofing, anti emulsification" and checking the basic operating status: Oil level and quality monitoring: Check the lubricating oil status daily through the oil level window. If the oil is found to be cloudy, white (emulsified), or the oil level is abnormally high, it indicates that the box may have been mix
1、 Hardware installation and mechanical parameter confirmation Gearbox and transmission ratio setting: Accurately calculating and setting the mechanical transmission ratio is the foundation. It is necessary to accurately set the speed ratio between the winding motor and the reel provided by the equipment manufacturer (such as setting the F1.00 parameter). If the reduction ratio is not accurate,
1. External cleaning and heat dissipation guarantee Regularly clean cotton wool: There is a lot of fiber dust in the textile workshop, and cotton wool is prone to block the heat dissipation channel of the reducer. It is necessary to regularly clean the cotton and debris around the reducer housing, heat sink, and cooling fan to ensure good heat dissipation of the equipment and prevent the body f
