Application and Maintenance of KA47 Reduction Motor in Lathe Equipment
KA47 reduction motor plays an important role in lathe equipment. The KA47 right angle bevel gear reducer is a common mechanical transmission device, mainly composed of a right angle bevel gear and an output shaft, which reduces the speed and increases the torque through the meshing of gears.
KA47 reducer - Basic parameters of KA47 reducer motor: reducer model: KA47 KA47AD KA47AM, Motor power: 0.12KW-3KW, input speed: 500-3000 revolutions per minute, single machine torque: 20-400N · M, single machine speed ratio: 4.64-131.87 ratio, output speed: 11-302 revolutions per minute, hard tooth helical gear transmission, transmission efficiency of 95%,
1、 Application Example of KA47 Reduction Motor in Lathe
Taking the ordinary lathe of a certain machining plant as an example, the KA47 reduction motor is installed in the spindle box of the lathe. It converts the high speed of the motor into a low speed suitable for lathe machining through its connection with the pulley. During the turning process, when different diameter workpieces need to be machined, the KA47 reduction motor can provide stable and adjustable speed to ensure that the tool cuts at the appropriate linear speed, thereby ensuring machining quality and accuracy. For example, when turning larger diameter workpieces, the reduction motor reduces the speed and increases the torque, allowing the tool to cut the workpiece with force; When turning smaller diameter workpieces, the speed can be appropriately increased to improve machining efficiency.
2、 Key maintenance points for KA47 reduction motor in lathe
Regular inspection: Conduct a comprehensive inspection of the KA47 reduction motor at regular intervals. Check the appearance of the motor for damage, loose wiring, etc. At the same time, check the lubricating oil level and quality inside the gearbox. If the liquid level is too low or the lubricating oil has deteriorated, it should be replenished or replaced in a timely manner.
Cleaning and maintenance: It is very important to keep the deceleration motor clean. Timely clean the dust and debris on the surface of the motor to prevent them from entering the interior of the motor and affecting its operation. For the gearbox, attention should be paid to preventing impurities such as iron filings from entering to avoid damaging the gears.
Lubrication management: lubricate the reduction motor according to the prescribed time and requirements. Choose the appropriate lubricating oil and ensure that it is evenly distributed to all gears and bearings. Be careful not to lubricate excessively to avoid oil spillage and contamination.
Temperature monitoring: During operation, it is important to closely monitor the temperature changes of the KA47 deceleration motor. If an abnormal increase in temperature is found, it may be caused by overload, poor lubrication, or internal faults, and it needs to be promptly investigated and dealt with.
Noise inspection: Under normal circumstances, the KA47 deceleration motor produces a relatively stable sound during operation. If abnormal noise occurs, it may be due to gear wear, bearing damage, or other loose components, and should be repaired in a timely manner.
Overload protection: In order to prevent damage to the deceleration motor caused by overload, overload protection devices should be set up reasonably. When abnormal loads occur during the lathe machining process, the overload protection device can promptly cut off the power supply and protect the motor.