Can different brands of gearbox lubricants be mixed
It is generally not recommended to mix lubricating oils from different brands of gearboxes, mainly for the following reasons:The composition of additives varies: Different brands of lubricating oil often have different formulas and ingredients for their additives. These additives include antioxidants, anti-wear agents, extreme pressure agents, rust inhibitors, etc. Their function is to enhance the performance of lubricating oil. If different brands of lubricating oil are mixed and used, chemical reactions may occur between additives, leading to additive failure or precipitation, thereby reducing the performance of the lubricating oil and failing to provide good protection for the gearbox. For example, certain anti-wear additives may interact with different base oils and additive systems, forming insoluble substances that affect lubrication and accelerate component wear.
The properties of base oils are different: lubricating base oils are divided into different types such as mineral oils, synthetic oils, etc. Even for the same type of base oil, its degree of refinement and molecular structure may vary. The differences in the properties of lubricating base oils from different brands may result in changes in key performance indicators such as viscosity, flowability, flash point, and pour point of the mixed lubricating oil, which cannot meet the working requirements of the gearbox. For example, mixing high viscosity lubricating oil with low viscosity lubricating oil may result in the viscosity of the mixed oil not meeting the specifications of the gearbox, affecting lubrication and heat dissipation effects.
Different quality standards and certifications: Each brand of gearbox lubricant has its own quality standards and certification system to ensure that the product meets certain performance requirements. Different brands of lubricants also have different quality control and production processes, and mixed use may result in failure to meet the quality standards of any one brand, posing risks to the operation of the gearbox. For example, some high-end brand lubricants have passed the strict industrial certification and have good anti-aging and anti-wear properties. When mixed with other ordinary brand lubricants, these excellent characteristics may be lost and the reliability of the reducer in long-term operation cannot be guaranteed.
If it is necessary to replace the lubricating oil of the gearbox, it is advisable to choose lubricating oil of the designated brand and model that is the same as the original brand or meets the equipment requirements. If different brands of lubricants must be mixed due to special circumstances, it is recommended to conduct small-scale compatibility testing first and consult with lubricant suppliers or gearbox manufacturers for professional advice to ensure that it will not cause damage to the gearbox.